What is Blister Packaging? A Brief Guide

Have you been familiar with Blister packs highly proliferating in several industries? Yes, this thermoformed cavity in PVC sheets is packed with cardboard or an aluminium sheet. If you want to go deep into what blister packaging is? What are its roles? This article goes deep down and is gaining much popularity. As we quote, it has surged to a new level. A report says that in the coming years, Blister packaging is about to grow to US$36.9 billion by 2031, with a steady CAGR of 6.5%.

Blister Card packaging is produced after going through a thermoforming process. The process involves heating and molding aluminum or PET sheets, forming single pockets and bubbles known as blisters. There are various industries like pharmaceuticals, cosmetics, hardware, accessories and many more adopting blister packs as an integral choice.  

How Integral Blister Card Packaging for Businesses?

It is of key importance to note that the blister packaging can be a very cost-effective and environmentally friendly solution when made from PET (Polyethylene Terephthalate), either virgin (recyclable) (RPET) or reprocessed. It is possible to optimize the thickness of material in order to meet both product protection and footprint requirements. The thickness can reach 0075 as well. In the North American States, the competition has even turned more extensive as the Blister packaging is about to touch the apex of CAGR of 7.1% from 2024 to 2030.  The cutouts can also be referred to as bubble packs, as they secure your products to withstand challenges.

While mylar bags perform best against moisture in blister packaging, alternatively, in businesses for backside lids, Tyvek backers (used as lids) are the most popular choice for medical blister packaging. They can withstand all sterilization procedures and can presentably package your items. When it is about only the blister tray, it is solely thermoformed plastic, PVC, which is a standalone tray and doesn’t require sealing.

Furthermore, we will discuss Blister packaging in more detail, as rigid materials such as aluminum foil can be heat-sealed. You can protect your products from contamination when optimum materials are used. A product stays free from tampering when properly sealed inside a blister.

Compartments/Dividers For Packaging Products

The compartments can be made of PVC, PET or other plastics. They are usually covered in foil or another material that keeps out moisture and air. We at Print247 provide you with blister pack packaging fully customized to your packaging needs. The blister packs are designed to protect the tablets against elements such as moisture, air, and light that can harm and decrease their effectiveness. If your query is what is a blister card? You have to adapt to the actual definition of these are cardboard, paperboard backing without any preformed plastics.

What is Blister Packaging in Pharmacy?

The blister packaging process is a multi-step procedure. First, the tablets are placed into compartments in the blister packaging. The blister is then sealed with an aluminum foil or a lidding material. Sealing ensures packaging integrity and that it is tamper-evident. The blisters can be placed in cartons that have labels for packaging. It is a protective packaging to keep medicines free from any damage. Before you order pharmaceutical blister packaging, you have to adapt to the advantages of these packs.

It is then printed using an adhesive-infused special printing method. It looks the same as normal cardboard when it is dry. For green branding, paper blister packaging is also a pertinent choice and that to,o recyclable paper. However, under pressure and heat, the adhesive melts, and the blister can adhere to the surface.

The Popular Blister Packaging Types

The following are common types of custom blister box packaging used in different industries. Each type of this packaging has its own uniqueness and key features. There are various types of blister packaging some of them are mentioned below.

Push-Through Blister packs

This type of packaging seals each product in its own cavity. Aluminum foil or laminate is used to make the back of blister packs. This allows the user to easily push through the pack and access the tablet.

Cold-Form Blister Packs

For items that are sensitive to moisture, cold-form blister packaging can be used. Aluminum foil is used to form a protective barrier around the tablet. This helps extend shelf life and protects it from moisture. If you are one of the blister packaging companies and are looking for a reliable supplier in the USA Print247 is talk of the town.

It is possible to create thermoformed blister packaging by heating plastic sheets, usually PVC or PE, into the cavities where tablets are placed. A lidding substance, like aluminum foil or laminate is used to seal the blister.

Child-Resistant Blister Packs

The child-resistant packaging prevents children from gaining access to the tablet. The packaging incorporates extra features such as complex instructions or special locking mechanisms to guarantee safety.

Buying Peel-Off Blister Packs

The foil or the lidding can be easily peeled off to reveal the tablet. The packaging is convenient and is often used to package over-the-counter medications.

Calendar Custom Blister Packaging

Calendar blister packaging is arranged into multiple compartments in a format similar to a calendar, each one representing a particular day or dose. This packaging type is often used to package medications with strict dose schedules.

Industries That Use Blister Packaging For Presentable Yet Safe Packaging

Here are some common blister types used to package tablets. Selection of appropriate packaging depends on several factors, including product specifications, dosage forms, regulatory compliance and patient convenience. If you are still curious, what is blister packaging? You can get an overview of custom blister packaging there.

Hardware and Other Tools Packaging

All small everyday items, such as nail clippers and hairpins, need attractive bristle packaging. It is important that the packaging allows an individual to inspect and test items without having to touch or open them. The carrier does not damage these delicate products as it is the safest packaging

Cosmetics Industry

Do your customers like makeup in blister packs? Blister packaging includes lip shades packaged together with eye shadows, lipliners and eyeliners. You cannot keep these products clean and unique without blister packs. The beauty industry thanks packaging companies for making bristle packages so convenient. Blister box packaging is an innovative way to make your cosmetic brand stand out.

Medicine Industry Use of Blister Packaging

The blister packs allow each tablet to be packed in its own cavity or cut out, making it handy for the end-user. The blister packaging is designed to allow patients to easily recognize themselves and control their dosage. There is an amplified use of medical blister packaging to keep medicines safe all around.

Transparency of blister packs allows for visual verification, which confirms the authenticity and quality of drugs. The patient can keep track of the drugs they take, and this helps them to adhere to their medication. The blister packaging increases productivity for pharmaceutical companies by automating packing processes and decreasing the chance of human error.

Safety For Fragile Goods and Intricate Items 

Do you fear breaking your glass showpieces or items when moving house? You can now use blister packaging for primary packaging. To ensure safety, rigid cardboards can be used for secondary packaging. Bristle packaging is a great way to package small and fragile items. It comes in many shapes and sizes. As a supplier or manufacturer of several products, you will be able to guarantee safe deliveries. Get an overview of blister card packaging design ideas here to get them designed by professional packaging experts of Print247.

Adjustable according to the Client's Demand

Are you a person who wants your product packaging uplifted to the core? Do you want to create your own packaging? It's not difficult. Blisters can be designed to meet your needs by the manufacturer. You can also ask the packaging firm to add graphics and logos that represent your brand. This is a fantastic marketing tool that saves both time and money.

Reduced Cost

All of us need the best for a small budget. Blister packaging is also a great way to save money and time, both for customers and suppliers. The blisters are so simple that the purchase value of this product is low. It is also very light, which means you will pay less for shipping.

Protect Your with Great Care

Do you love the look of packaging made from blister plastic or PVC? Not only is it beautiful, but also protective. The packaging of blisters offers great protection against physical, environmental, and chemical damage. Your products will remain safe for many years, whether they are edible or otherwise. The moisture-free seals do not just stop the water, but also act as a lock to protect against pollutants or harsh weather. Don't hesitate to buy bristles for your products to guarantee their safety.

Appealing Looks

Are you in agreement with me when I say that blister packaging enhances the aesthetics or visual appeal of the product? It's a great opportunity for clients to view the product before purchase. The opaque packaging increases the trust of the client that what is advertised on the outside will be the same as inside.

You don't have to inspect the products before purchasing. They remain new, untouched and pristine. We will discuss the advantages of blister packaging. We will now discuss different types of shipping blister packaging.

Full Card Blister Packaging

The product is dominated by a full-sized card blister, which envelops it as well as covering the back card. The blister is held together by four lines on the sides. The calculator should be positioned so that it covers the entire calculating device.

The same is true for full-card blister, which have inner seals that hold the card back from every angle. If you're more concerned about the security of your product, you can use staple pins. As a manufacturer of bristle packaging, we can assure you that full card bristles will not cause any harm, and there is no need to add extra security.

Clamshell Packaging 

Have you seen a clamshell before? You may already have an idea of what this packaging looks like. The name suggests that it opens like a shell. Clamshell packaging works well for heavy items.

The base of the clamshell can be designed with a support to allow it to sit straight up on shelves and racks in shopping malls. The clamshell is made of two sheets of plastic that are joined together like a clamshell and have a seal around them. You will need a tool like scissors or a butter knife to break the seal.

Blister suppliers often ask whether clamshell packaging can be recycled. It is. We are confident that after reading the article, you will know exactly what a blister pack is and its various types. Which bristle packaging is best for you? Learn more about the bristle packaging applications for different industries.

Print247 Is Your Packaging Partner for Blister Packaging

The design process for blister trays is the same as that of all other custom-made thermoformed packaging. Starting with a package design, either from scratch or a drawing of any sort, it's created/reviewed/adjusted for manufacturing modes. This stage is where production requirements (including color, material, gauge and other factors) are determined. A prototype is then created based on the drawings and specifications to test form-fit function.

Our professional team is here to help you with your customizable blister packaging with different shapes and specifications. With several styles and cutouts, we make a packaging that is not only of the highest quality standards. We prepare an individual blister pack for individual products like nail polishes, cutex, lipstick, and chapstick with enthralling cutout shapes. Feel free to order your custom blister packaging.