WhatsApp
cart
Cart
Shop by Industry
BROWSE BY INDUSTRIES
Materials That Match Your Product

Carefully selected materials that deliver exceptional print quality, durability, and shelf presence.

Eco-Friendly
Eco-Friendly
Cardboard
Cardboard
White Kraft
White Kraft
Black Kraft
Black Kraft
Corrugated
Corrugated
Rigid
Rigid
Holographic
Holographic
Metallic
Metallic
Can't find what you're
looking for?
Best Sellers
Get a Quote
Knowledge/Folding Cartons/Material/What Makes Foil Laminated Paperboard Different from Regular Paperboard?

What Makes Foil Laminated Paperboard Different from Regular Paperboard?

Paperboahttps://print247.us/post/what-is-paperboard-packaging-a-comprehensive-guiderd is one of the most commonly used materials for creating packaging boxes because it is easy to print, shape, and suitable for plenty of products in all industries. But not all products need a basic paper surface that a paperboard provides. They want a box made from material that gives off a special appearance. This is where foil laminated paperboard comes in.

Foil laminated paperboard is made by joining a thin layer of foil on top of a paperboard. This additional layer is usually metallized PET film laminate. The paperboard provides the structure for the box packaging as usual. The key difference lies in the attached foil, which creates a reflective surface. Depending on the base material and foil layer joining, this extra layer can also help protect the products from light and moisture.

Foil Laminated vs Regular Paperboard

The core difference is obvious, the additional shiny layer on top.

Here are some other differences that you can look at:

Feature

Regular Paperboard

Foil Laminated Paperboard

Surface

Paper-based finish

Reflective or metallic finish

Structure

Paperboard layers

Paperboard with an added foil layer

Light protection

Depends on the board and coating

Can provide strong light protection

Moisture barrier

Depends on the grade and coating

Can offer better resistance than regular paperboard

Appearance

Plain, custom printed, or coated

Shiny, metallic, or custom printed

What’s the Purpose of Adding a Foil Layer?

The foil layer offers more than just a shiny appearance; it enhances the board's resistance to light and moisture. While a folding carton is not a hermetically sealed pack, the foil exterior helps protect inner wraps or pouches while carrying a strong shelf presence.

Where Is Foil Laminated Paperboard Used?

Products that require a packaging box which gives protection and a chic appearance demand foil laminated paperboard for their packaging. Common uses of this material include:

Suitable Options for Box Styles

Foil laminated paperboard can be converted into different packaging designs, provided the material is suitable for the required folding and creasing. Foil laminate can crack on a fold, so the board requires correct scoring and proper grain direction, which should be verified on the dieline prior to production.

Common options include:

Brands also have the flexibility to mix foil lamination with printed artwork to create a splendid packaging that reflects their exclusive brand identity.

Final Thoughts

In a nutshell, a paperboard is suitable for creating custom folding cartons for almost all the products in any industry. On the other hand, foil laminated paperboard has a special use case for creating custom packaging boxes that give shiny appeal while also providing protective barrier qualities.

Whether you should opt for this foil laminated paperboard or not actually depends on what your product packaging, presentation, and branding needs are. If you want to give an elegant outlook to your product boxes, then go for this material.

At Print247, we can create custom printed boxes from both the stocks. Either you choose a simple paperboard or go for foil laminated paperboard, we got your every need catered. Call our experts at +1 (832) 807-3429 to know your options. You can also communicate via email at support@print247.us.

Bill ‘Hogg’ Ryan's avatar
Bill ‘Hogg’ Ryan
Bill is a Houston-based packaging writer with 6 years in the industry. His hands-on career began with printing machines; he has built profound expertise in custom packaging solutions across multiple sectors, including cosmetics, food, and retail. A recognized industry contributor in the State. Bill now shares insights through writing, focusing on packaging trends and innovations. In his leisure time, he can be seen riding his favorite Stallion, ‘Tex,’ or jamming to country music.